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Compact Screw Press for Biological Sludge Dewatering
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Compact Screw Press for Biological Sludge Dewatering

Is limited space blocking your biological sludge dewatering plans? Our Compact Screw Press is designed for tight environments, like the upper floors of municipal wastewater plants or small bioreactors in industrial parks. The vertical screw design takes up just 0.72m² of floor space—60% less than horizontal presses—while delivering consistent dewatering for sludge from activated sludge processes, trickling filters, and rotating biological contactors.

Availability:
Quantity:
  • YDL353

  • BOEEP

  • YDL

Parameter design
Type:YDL353 Protection Level:IP55  F
Dimension:L4700×W1950×H2130(mm) Power Supply:380V/3/50Hz or customize
Inlet sludge concentration:2500~20000mg/L Outlet sludge moisture content:75-85%
Capacity:240-360kgds/h Polymer feeding rate:DS  0.2~1%
Power:4.8kw Flush water:180L/h
Water supply pressure:≥0.2MPa Equipment weight:3500kg
                                                   Screw body                            Pre thickening mixing system
Diameter × Length:Φ350×2800(mm) Dimension:L1000×W1000×H1400(mm)
Quantity:3pcs Volume:1400L
Material:Plate: SUS304/ Screw Shaft: SUS304 Material:SS304
Motor Power:1.1×3kW Motor power:1.5kw
Electrical Cabinet
1. Frequency converting controls dewatering body;
2. Controls polymer mixing device;
3. Realize the switch of automatic operation and manual operation.


Features: Small Footprint, Big Performance


Space-Efficient Design


Vertical layout: 1.2m height x 0.6m width x 0.5m depth—fits through standard 0.8m doorways, making it ideal for retrofitting into existing buildings without structural modifications.

Lightweight construction: 300kg (stainless steel version), compared to 1.5 tons for equivalent horizontal presses—easily moved with a pallet jack or elevator.


Tailored for Biological Sludge


Gentle screw rotation (10 RPM, torque 50 Nm) preserves 90%+ of microbial viability, crucial for sludge reused in anaerobic digesters or as seed sludge for new bioreactors.

Adjustable screen mesh (0.1mm for fine flocs, 0.5mm for coarse solids) via quick-release clamps—switch between municipal and industrial sludge types in 10 minutes.


Consistent Dewatering Results


Produces cake with 25-30% solids content, reducing disposal volume by 50%—tested on activated sludge from Chicago’s Stickney Water Reclamation Plant.

Self-cleaning function: Every 2 hours, the screw reverses for 20 seconds while nozzles spray 30psi water, preventing biofilm buildup and associated odors (common in humid environments).


Applications: Perfect for Biological Systems


Municipal Wastewater Plants: Dewaters excess sludge from aeration tanks (0.5-1% solids input) and secondary clarifiers (1-3% solids), supporting plants treating 10,000-50,000 m³/day.

Industrial Bioreactors: Handles sludge from food processing (high BOD), pharmaceutical fermentation (low toxicity), and biofuel production (high volatile solids).

Decentralized Treatment: Ideal for resort sewage systems (e.g., Maldives resorts with limited space), university campuses, and rural communities with 500-5,000 residents.


Why Choose Our Compact Press?


Space Saver: The #1 choice for urban plants like New York City’s Wards Island Plant, where floor space costs $500+/ft²—install 3 units in the space of 1 traditional press.

Low Odor Operation: Sealed casing with activated carbon filter (optional) reduces hydrogen sulfide emissions by 80%, keeping neighboring areas odor-free.

Long Lifespan: 316 stainless steel screw and PE-coated screen (UV-resistant) ensure 10+ years of service, even in corrosive biological treatment environments—backed by our 5-year warranty (industry-leading for compact systems).


instruction of pre-thickening screw press dewatering unit

Main Structure

structure of pre thickening screw press dewatering unit

BOEEP  pre-thickening screw press dewatering unit is composed of pre thickening mixing system, screw body, driving device, filtrate receiver and frame. 

pre thickening mixing system

1-Pre Thickening Mixing system

The pre concentration system is composed of the pre concentration system (Figure 1), the mixing blades and the concentrated box.

The mixing system is used to make the sludge and polymer fully mixed in the thickening tank, the sludge can be flocculated to be gathered together, meanwhile, some of the water will be filtrated in the thickening system due to the gravity function, and the formed flocs will be transported to the screw body to press and dewater.

There are sludge inlet, overflow port, polymer feed port and vent nozzle in mixing tank. Also there is the level adjusting device to adjust the sludge inleting amount.


 2-Screw body

Screw body is composed of fixed rings, moveable rings, screw shaft, screw, gasket and lots of junction plate.  The front part of the main body is the thickening part, and the ending part is dewatering part. So the thickening and dewatering of the sludge can be finished in one canister. Sludge will be transported to the dewatering department after being thickened in the thickening department. In the advancing process, great pressure has been produced because of the gradually decreasing filter spacing and screw distance, and the back platen clogging. Then the volume decreases continuously, and the purpose of fully dewatering will be achieved.

screw body of pre thickening screw press dewatering unit

3-Driving device

Drive device is the power source of the equipment, and the performance of drive device can affect the equipment performance directly. For this reason, the motor our company adopts has a superior performance with IP55 and F level. Frequency conversion starting and speed control mode can suit for different application conditions to avoid the impact of the load.

4-Filtrate receiver

Filtrate receiver, welded by plate, is used to collect filtrate pressed by screw body. Filtrate receiver is welded to the side plates directly, and there are flanges on the side to connect the external devices.


Working Principle

When the pre-thickening screw press dewatering unit operates, sludge will be transported to the mixing tank by sludge feed pump, at the same time, the solid polymer has been added to the mixing tank quantitatively by the polymer feed pump. Mixing motor drives the whole mixing system to make the sludge and polymer fully mixed and then flocs will be produced. When the liquid level arrives at the superior level of the liquid level sensor, the liquid level sensor gets the signal to make the motor of screw body operates, then begins to press the sludge which has flows into the screw body. Sludge will be transported to the outlet step by step by the effect of screw shaft; filtrate will flow out by the space of fixed annular plates and moveable annular plates.

working principle of pre thickening screw press dewatering unit

application of pre thickening screw press dewatering unit

Model Choice

Model DS Sludge treating capacity Sludge flow treating capacity
2500mg/L 5000mg/L 10000mg/L 20000mg/L
YDL301 40-70 kg/h ~16  m³/h ~10m³/h ~7  m³/h ~3.5m³/h
YDL302 80-140 kg/h ~32m³/h ~20m³/h ~14  m³/h ~7  m³/h
YDL303 120-210 kg/h ~48m³/h ~30  m³/h ~21  m³/h ~10.5m³/h
YDL304 160-280 kg/h ~64  m³/h ~40  m³/h ~28  m³/h ~14  m³/h
YDL351 80-120 kg/h ~32m³/h ~16m³/h ~12  m³/h ~6m³/h
YDL352 160-240 kg/h ~64m³/h ~32m³/h ~24  m³/h ~12  m³/h
YDL353 240-360 kg/h ~96  m³/h ~48  m³/h ~36  m³/h ~18  m³/h
YDL354 320-480 kg/h ~128m³/h ~64m³/h ~48m³/h ~24  m³/h
YDL401 100-160 kg/h ~40m³/h ~26m³/h ~16m³/h ~8  m³/h
YDL402 200-320 kg/h ~80m³/h ~52  m³/h ~32  m³/h ~16  m³/h
YDL403 300-480 kg/h ~120m³/h ~78m³/h ~48m³/h ~24  m³/h
YDL404 400-640 kg/h ~160  m³/h ~104  m³/h ~64  m³/h ~32  m³/h


Technical Specification

technical specification of screw press dewatering unit

Model Screw
specification
Distance from
mud cake outlet
to the ground
(mm)
Overall dimensions(mm) N.W Operating
weight
length(L) width(W) height(H)
YDL301 φ300×1 500 4000 1580 1900 1100kg 1850kg
YDL302 φ300×2 500 4000 1580 1900 1550kg 2450kg
YDL303 φ300×3 500 4000 1610 1900 2100kg 3250kg
YDL304 φ300×4 500 4185 2050 1900 2800kg 4100kg
YDL351 φ350×1 680 4340 1160 2300 1350kg 2250kg
YDL352 φ350×2 680 4500 1550 2300 2350kg 3500kg
YDL353 φ350×3 680 4800 2100 2300 3500kg 5000kg
YDL354 φ350×4 680 5100 2650 2300 4500kg 6100kg
YDL401 φ400×1 875 5150 1400 2560 3100kg 5200kg
YDL402 φ400×2 875 5150 1880 2560 4300kg 6900kg
YDL403 φ400×3 875 5350 2525 2560 6000kg 9100kg
YDL404 φ400×4 875 5500 3105 2560 7500kg 12900kg


Model Motor power Washing water
pressure
Clean water
qty(L/h)
Maintenance
frequency
Wearing parts replacing cycle
(years)
Screw shaft Mixer Total Screw axis Active ring Drive shaft
YDL301 0.75 1.1 1.85 0.1~0.2Mpa
(Without
high pressure
flushing
equipment)
40 5 Minutes
per hour
10 5 2
YDL302 1.5 1.1 2.6 80 10 5 2
YDL303 2.25 1.1 3.35 120 10 5 2
YDL304 3 1.1 4.1 160 10 5 2
YDL351 1.1 1.1 2.2 60 10 5 2
YDL352 2.2 1.1 3.3 120 10 5 2
YDL353 3.3 1.5 4.8 180 10 5 2
YDL354 4.4 1.1+1.1 6.6 240 10 5 2
YDL401 1.5 1.1 2.6 80 10 5 2
YDL402 3 1.5 4.5 160 10 5 2
YDL403 4.5 1.1+1.1 6.7 240 10 5 2
YDL404 6 1.1+1.1 8.2 320 10 5 2


Product Details

product details of pre-thickening screw press dewatering unit

Object Site

object site of pre-thickening screw press sludge dewatering unit


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